We invented rotational resin 3D printing. Now we’re delivering 10+ years of R&D and patents through partnerships, for the big missions, projects, companies and people who will build what comes next.
For decades the great leaps happened in software. The next ones happen in things you can hold.
Ideas want to be real
A design that stays on a screen is a promise. A part in your hand is proof.
Making is the hard part
Anyone can now create a model in minutes. Turning it into something that holds up is a question of light, material and motion.
Freedom to create
If it can be imagined, it should be possible to make it, close to home and by many hands.
The original
2013
We invented rotational resin 3D printing.
Orange Maker was founded in 2011 by a small team of engineers and artists. Two years later we filed for heliolithography: stereolithography that combines UV light and rotation to build a part as one continuous spiral. We chose to keep refining it rather than rush it to market. The world has since caught up.
US PATENT 9,321,215
3D printing using spiral buildup
The founding patent for rotational spiral SLA
Priority
12 Mar 2013
Issued
26 Apr 2016
Inventor
Kurt Dudley
Assignee
Orange Maker
Today: 20+ issued patents in the US and key international territories.
The process
The part never stops moving.
Conventional resin printers cure a whole layer, peel it away, lift, wait for resin to flow back and repeat. Heliolithography cures a fixed strip of light while the part turns and rises, so it grows as one continuous spiral.
1
Light engineProjects UV light from below.
2
Cure zoneOne narrow radial strip, fixed in place.
3
RotationThe part turns through the strip without stopping.
4
Z riseIt climbs steadily, one spiral pitch per turn.
5
Resin flowEvery turn sweeps fresh resin into the zone.
LayersExpose, stop, peel, lift, recoat. Hundreds of times.One spiralThe part turns and rises without stopping.
A strip, not a layer
The part is never peeled off as a full layer.
Low, steady separation force, so parts can grow larger.
Motion never stops
No expose, peel, lift and recoat cycle.
The light is always working.
Rotation moves the resin
Fresh material keeps arriving behind the strip.
Thick, filled and composite resins become printable.
Why now
The world had to catch up.
Printing for everyone depended on more than printing. Five things had to mature at once. They have.
PhotonicsHigh-power UV light engines became affordable.
MaterialsPhotopolymers reached engineering grade.
Scanning3D capture moved onto everyday devices.
Data and computeLarge models move and process in the cloud.
AIText and images become 3D models in minutes.
The thesis
AI designs it. OM makes it real.
Every design AI creates still has to become something you can hold. OM is the manufacturing platform that turns it into a real part, built on more than a decade of work with light, resin and motion.
Where it goes
One process, many hands.
We license the platform rather than build every machine ourselves. Partners take it where they know best.
01
Printer makers and print farms
Build rotational systems on the original patented process, then scale them into automated print farms that bring production back onshore.
02
Dental and medical
Personal devices, made close to the patient.
03
Defense and sustainment
Spare parts made at home, when and where they are needed.
04
Materials science
Formulations designed for a process that welcomes thick resins.
05
Repair and reuse
Keeping products in use instead of in landfill.
06
Skilled trades
American careers built around running and qualifying the platform.